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1. I understand that Mazzei can pull down PH by a full point in a 180 (like mine) within 15-30 minutes. Since mine takes 90 minutes to get only 50% of that benchmark, am I getting the best match of pump to Mazzei? I was thinking of a 900-1200 gph pump instead. I have a throttle valve, so can adjust as desired.
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The bigger pump as stated will give better performance if head is better than current unit. Remember though it's not the flow that will make it perform better it's the head
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2. Again, are the larger bubbles due to insufficient pressure to the venturi and the need for a larger pump? Am I not getting the ideal mix?
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Absolutely!
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3. The mazzei pump is on 24/7. Will it just be passing air/02 when no c02 is injected? I can see a faint mist with n0 c02. Is it drawing c02?
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When the Co2 is off
you will not get any mist in the tank so if you are then you are either taking in air from the nipple due to a loose hose fit, suction cap threads or your solenoid is bad.
I suspect the threads as this was my experience so I used thread tape to get a nice air tight seal.
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6. Again, related to a small pump? Other threads have spoken of tanks close to this size, but with needle valve barely open and 4-5 bps count.
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I do know the fact that we are sump users makes things very different so don't go by bps count neither or compare to others. Just adjust to whats best for your tank to achieve healthy algae free plants. If it helps my rate is ridiculously fast
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Just trying to get a sense of how I can improve my performance or if I should just leave it as is.
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You will know bigger is needed if the mist ouput is more bubble like or diffuser like. Mazzei mist is like....well mist so thats what you should aim for.